Calculatorism

Thermal Resistance Calculator

Enter thickness, conductivity, area and temp difference to compute thermal resistance R=Δx/(kA), heat-flow rate Q=ΔT/R and conductance G=1/R. Copper k=401, A=1 cm², Δx=1 m → R≈24.94 K/W.

Input Data

Thickness Δx (m). Wall 0.1–0.3; insulation 0.02–0.1; electronics 1–10 mm.
m
Conductivity k (W/(m·K)). Copper 401; aluminum 237; iron 80; glass 1.0; concrete 1.7; wood 0.15; polystyrene 0.033; air 0.026.
W/(m·K)
Cross-sectional area A (m²). Wall 5–20; heatsink 0.001–0.01; die 1 cm²=1e-4.
m²
Temperature difference ΔT (K). Indoor-outdoor 5–30; chip 30–80; industrial 100–1000.
K

Results

Thermal resistance R (K/W).
0.125K/W
Heat-flow rate Q (W).
160W
Thermal conductance G=1/R (W/K).
8W/K
Conductivity k echoed (W/(m·K)).
0.8W/(m·K)

At a glance:Thermal resistance: in 1-D steady-state Fourier conduction, a material's ability to impede heat flow is R=Δx/(kA), units K/W (temperature drop per watt). Δx is thickness (m), k is thermal conductivity (W/(m·K)), A is cross-sectional area (m²). It is the thermal analog of electrical resistance: temperature drop ΔT ↔ voltage, heat flow Q ↔ current, R ↔ resistance, giving Ohm's-law form Q=ΔT/R. Thermal conductance G=1/R=kA/Δx ↔ electrical conductance. Series layers add R_total=R₁+R₂+…; parallel conductances add G_total=G₁+G₂+… . Classic example: copper (k=401), area 1 cm²=1e-4 m², thickness 1 m → R=1/(401×1e-4)≈24.94 K/W; polystyrene (k=0.033) 5 cm thick, 1 m² → R=0.05/(0.033×1)≈1.52 K/W — for the same resistance the insulation is only 1/12000 the thickness of copper. History: Fourier's law (1822), Ohm's analogy (1827), Carnot's heat-engine theory (1824). Applications: (1) building insulation — higher wall R-value insulates better (Hong Kong energy code sets wall R requirements); (2) electronics cooling — CPU heatsink R<0.3 K/W keeps the die below 85°C; sum thermal grease, heatsink and heat-pipe resistances; (3) insulation materials — vacuum flasks, fridges, cold-chain (polystyrene, polyurethane, vacuum panels); (4) process industries — heat exchangers, boilers; (5) spacecraft thermal control; (6) animal fur and fat layers. Note: R applies to steady 1-D conduction; transient needs the diffusion equation ρc(∂T/∂t)=k∇²T; multidimensional geometry needs FEA.

Formula

Resistance: R = Δx/(k·A) (K/W)

Heat flow: Q = ΔT/R = k·A·ΔT/Δx (W)

Conductance: G = 1/R = k·A/Δx (W/K)

Fourier's law: Q = −k·A·(dT/dx)

Series: R_total = R₁+R₂+…+R_n

Parallel: G_total = G₁+G₂+…+G_n

$$R = \frac{\Delta x}{kA}, \quad Q = \frac{\Delta T}{R} = \frac{kA \Delta T}{\Delta x}$$

How to Use

  1. Enter thickness Δx (m), conductivity k (W/(m·K)), area A (m²) and ΔT (K).
  2. The tool computes R=Δx/(kA), Q=ΔT/R and G=1/R.
  3. Common: copper 1 cm² ×1 m → R=24.94 K/W; polystyrene 5 cm ×1 m² → R=1.52 K/W.

Case Studies

Hong Kong residential wall insulation

Summer indoor-outdoor ΔT=10 K, concrete wall k=1.7, Δx=0.15 m, A=10 m².

R=0.15/(1.7×10)=0.0088 K/W; Q=10/0.0088=1136 W (heavy A/C load).

Add 5 cm polystyrene R'=0.05/(0.033×10)=0.152 K/W; total R=0.161 K/W, Q'=62 W — 95% energy saved.

Content review: Calculatorism Science Team. Results are for reference only; please refer to the relevant authorities for the official figures.

Found a problem with the results?

If this calculator's result is wrong, or you have any question about the calculation logic, please let us know. You are viewing:Thermal Resistance Calculator(/physics/thermal-resistance)。